QUALITY ASSURANCE

At AMPL, all production activities for Paint Brushes (ARUN BRUSH) and Paint Rollers (TIA ROLLER) are carried out in compliance with ISO 9001:2015 Quality Management System standards, ensuring consistent quality, customer satisfaction, and continual improvement.

Our Quality Standards consistency are proven to be more than 99%

Production Planning & Control

Production is planned based on confirmed customer orders, forecasts, and delivery schedules.
Defined production processes are followed for brush and roller manufacturing.
Manpower, machinery, raw materials, and tools are allocated as per production plans.
Daily production targets are monitored and recorded.

Documented Information & SOP Control

Approved Standard Operating Procedures (SOPs) and work instructions are available at all production stages.
Only the latest controlled documents are used on the shop floor.
Records such as production logs, batch cards, inspection reports, and maintenance logs are maintained.
Document retention and traceability are ensured as per ISO requirements.

Raw Material & Supplier Quality Control

Raw materials such as filaments, bristles, fabrics, handles, cores, and adhesives are sourced from approved vendors.
Incoming materials are inspected against defined quality parameters.
Proper identification, storage, and traceability of materials are maintained.
Non-conforming materials are segregated and documented.

Process Control & Manufacturing Operations

Standardized manufacturing processes are followed for brush assembly and finishing.
Roller fabric cutting, bonding, and finishing processes are controlled.
Critical process parameters are monitored to ensure uniform quality.
Machines, tools, and measuring instruments are maintained and calibrated periodically.

Quality Inspection & Assurance

In-process inspections are conducted at critical production stages.
Final inspection is carried out before packing and dispatch.
Acceptance criteria are clearly defined for appearance, performance, and durability.
Inspection records are maintained for traceability and compliance.

Control of Non-Conforming Products

Any non-conforming product is identified, segregated, and recorded.
Root cause analysis is conducted for repeated quality issues.
Corrective and preventive actions are implemented and reviewed.
Reworked or rejected products are properly documented.

Training & Workforce Competency

AMPL employs a trained and skilled workforce, including a strong all-women production team.
Employees are trained on SOPs, quality standards, safety, and productivity.
Training records and skill matrices are maintained.
Continuous skill development is encouraged to improve efficiency and quality.

Workplace Environment & Safety

Clean, safe, and organized work environments are maintained through 5S practices.
Adequate lighting, ventilation, and ergonomic conditions are ensured.
Safety instructions and personal protective equipment are provided.
Compliance with statutory and safety regulations is ensured.

Monitoring, Measurement & Performance Evaluation

Key performance indicators such as defect rate, productivity, and on-time delivery are monitored.
Production and quality data are analysed for improvements.
Internal audits are conducted as per planned schedules.
Management reviews assess production performance and quality objectives.

Continual Improvement

AMPL promotes a culture of continual improvement across production operations.
Customer feedback, audit findings, and performance data drive improvements.
Risks and opportunities related to production quality are regularly reviewed.
Quality objectives are aligned with customer and market requirements.

The implementation of ISO 9001:2015 in our Paint Brush and Roller Manufacturing underscores our unwavering commitment to quality. Through a robust QMS, we strive to deliver paint brushes and rollers that not only meet but exceed customer expectations, ensuring long-term success and satisfaction in a competitive market.