INFRASTRUCTURE

INFRASTRUCTURE

At AMPL, paint roller manufacturing is driven by a well-structured automated production plant designed to ensure high productivity, consistent quality, process accuracy, and on-time delivery. The automation strategy aligns with ISO 9001:2015 Quality Management System requirements and supports AMPL’s large-scale manufacturing capabilities.

Automated Production Planning

  • Production planning is carried out using order forecasts, confirmed purchase orders, and capacity analysis.
  • Automated scheduling ensures optimal utilization of machines, manpower, and materials.
  • Daily, weekly, and monthly production plans are generated and monitored digitally.
  • Real-time production status is reviewed to ensure adherence to delivery timelines.

Automated Raw Material Handling

  • Roller fabrics, cores, adhesives, and accessories are issued based on automated bills of materials (BOM).
  • Material movement is planned to minimize manual handling and wastage.
  • Raw materials are batch-coded for traceability throughout the production cycle.
  • Inventory levels are monitored to avoid shortages and excess stock.

Fabric Cutting & Preparation Automation

  • Automated cutting machines ensure uniform fabric length and width.
  • Cutting accuracy minimizes material waste and improves consistency.
  • Fabric preparation parameters are standardized and controlled.
  • Output is tracked against planned quantities.

Core Assembly & Bonding Automation

  • Automated bonding systems ensure even adhesive application on roller cores.
  • Controlled curing time improves bond strength and durability.
  • Process parameters such as speed, temperature, and pressure are monitored.
  • Consistent assembly quality is achieved across high-volume production.

Finishing & Quality Control Automation

  • Automated finishing processes ensure smooth edges and uniform surface texture.
  • In-process quality checks are integrated at critical stages.
  • Defective rollers are identified, segregated, and recorded.
  • Quality data is captured for analysis and continual improvement.

Automated Inspection & Testing

  • Final inspection is carried out using defined acceptance criteria.
  • Performance parameters such as paint pickup, release, and finish are verified.
  • Inspection results are digitally recorded for traceability.
  • Only approved products proceed to packing.

Automated Packing & Labeling

  • Rollers are packed using standardized automated packing systems.
  • Batch numbers, product codes, and traceability labels are applied.
  • Packing quantity and accuracy are verified before dispatch.
  • Finished goods are stored systematically for easy identification.

Preventive Maintenance & Calibration

  • Automated maintenance schedules are followed for all production machines.
  • Machine health is monitored to prevent breakdowns.
  • Measuring and testing equipment are calibrated periodically.
  • Maintenance records are maintained as per ISO standards.

Monitoring, Reporting & Performance Control

  • Production output, efficiency, rejection levels, and downtime are monitored.
  • Automated reports support management review and decision-making.
  • Key performance indicators are tracked to improve productivity and reduce defects.
  • Data-driven actions support continuous improvement initiatives.

Continual Improvement & Scalability

  • Automation enables scalable production to meet growing market demand.
  • Process improvements are implemented based on performance data.
  • New technologies are evaluated to enhance efficiency and quality.
This technological advancement not only propels our TIA Roller H to the forefront of the industry but also reaffirms its dedication to delivering superior products that embody the essence of professionalism and innovation.